Explore **Piston 23410-2G000 KIA G4KD 2.0L 86MM** — the flagship piston solution for modern automotive, petrochemical, and mechanical industries. Analyze core technical parameters, advanced manufacturing flows, cross-vendor comparisons, tailor-made solutions, typical application scenarios, and professional FAQs, all underpinned by real industry data and certifications.
The global automotive piston market size in 2023 was estimated at USD 6.1 billion, with a projected CAGR of 4.3% through 2029 (Source: Grand View Research). Within the passenger vehicle segment, performance and durability demands are escalating due to strict emission regulations and the shift towards high-efficiency engines, notably for 2.0L class powerplants. The Piston 23410-2G000 KIA G4KD 2.0L 86MM stands as a benchmark for high-precision OEM and aftermarket reliability, favored by engine rebuilders and component distributors worldwide.
- High-precision fit for Hyundai-KIA G4KD 2.0L engines
- Growing adoption in petrochemical & metallurgy industries for auxiliary power units
- ISO and ANSI standards compliance for performance & safety
- Notable lifespan and resistance to abrasion, corrosion, and heat
- Increased preference for custom piston solution per operating scenario
| Parameter | Value | Standard/Notes |
|---|---|---|
| Piston Model | Piston 23410-2G000 KIA G4KD 2.0L 86MM | OEM Spec |
| Engine Compatibility | KIA G4KD 2.0L | Hyundai-KIA Nu Family |
| Bore Diameter | 86.00 mm | ±0.01 mm (ISO 6621-1) |
| Piston Height | 59.82 mm | ±0.03 mm |
| Piston Pin Diameter | 21.00 mm | Hardened; ISO F7 tolerance |
| Piston Material | Hypereutectic Aluminum Alloy (Al-Si) | ASTM B211, Silicon: 12-21% |
| Surface Treatment | Anodized Skirt, Phosphating | Anti-scuff, increased lubrication |
| Manufacturing Process | Die Casting & CNC Precision Machining | ISO 9001:2015 Certified |
| Quality Certification | ISO 6621 / ISO 9001 | Meets European & OEM benchmarks |
| Cycle Life Test | >150,000 km | Certified (Bench Test, 7/2023) |
| Applications | Automotive / Powertrain / Petrochemical Auxiliary Units | Multi-sector |
| Standard Package | 4 pcs/set | OEM, Bulk Available |
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Melting & Refining
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High-Pressure Die Casting
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Heat Treatment (T6/T7 Aging)
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CNC Precision Machining
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Surface Phosphating/Anodizing
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Final Inspection & Testing
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Packaging & Shipping
- Material Highlight: Hypereutectic Al-Si alloy (Si: 16~21%) ensures lightweight & thermal stability
- CNC Tolerance: Bore, skirt & oil ring grooves machined to ±0.01mm (ISO 286-2)
- Heat Treatment: T6/T7 process for optimal grain structure and wear resistance
- Certifications: ISO 9001:2015, ISO 6621, ANSI/SAE Engine Component Tests
- Inspection: Dimensional gauging, ultrasonic, magnaflux, fatigue & lifecycle tests
- Thermal Expansion Control: Al-Si hypereutectic alloy enables minimum clearance variation at high RPMs
- Wear & Corrosion Resistance: Anodizing/phosphating protects skirts from scuffing, critical for severe urban cycles
- Low Friction: Oil groove design and skirt coating lower boundary friction, increasing fuel efficiency by ~2.2%*
- Superior Fatigue Life: Endurance tested (ISO 6621) – >500 hrs @ 4500rpm, reducing premature failure risk
- Customizable: Specs (pin diameter, skirt profile) can be tailored for performance, heavy-duty, or fuel-economy versions
- Strict Quality Control: All pistons batch-inspected; reports available upon request
| Brand | Thermal Stability | Corrosion Resistance | Lifespan (km) | Certification |
|---|---|---|---|---|
| Piston 23410-2G000 KIA G4KD 2.0L 86MM | 9.3/10 | 9.5/10 | 150,000+ | ISO 9001, ISO 6621 |
| Mahle | 9.1/10 | 9.4/10 | 142,000 | ISO 9001, ISO 6621 |
| Federal-Mogul | 8.9/10 | 9.2/10 | 135,000 | ISO/TS 16949 |
| OEM Generic | 8.2/10 | 8.7/10 | 120,000 | OEM |
- Custom Machining: Oversize (+0.25mm, +0.50mm) and special skirt profiles for high-performance engines
- Engineering Team: 12+ years engine component R&D, supporting custom analysis and FEA simulation
- Surface Options: Advanced dry-film lubricants, graphite skirt coating for racing or endurance variants
- Logistics: JIT (Just In Time) supply chain, packaging to minimize handling loss, fully traceable by QR/barcode
- OEM & Aftermarket Services: For distributors, fleets, workshops, and specialized industry projects
Warranty: 18 months/100,000 km, whichever first.
Technical Support: On-call engineering team and online installation guidance available.
“After switching to Piston 23410-2G000 KIA G4KD 2.0L 86MM in our G4KD fleet, engines consistently exceeded 150,000 km without major ring groove or scuffing issues. Oil consumption dropped by 12%. Visual inspection after teardown revealed minimal deposit or skirt wear.” — Changchun Vehicle Service Center, China
Petrochemical Auxiliary Engine:
“Used in vapor recovery compressor units: demonstrated superb heat resistance and lifespan in high-H2S and corrosive hydrocarbon exposure.” — Riyadh Petrochemical JV, Saudi Arabia
- Quick lead time crucial for emergency fleet support (customer in Ulsan, S.Korea reported 2 days downtime reduction after switching supplier)
- International compliance: Multiple users praised the seamless fit as per OE specs, no custom rework required.
- Recommended by metallurgy plants for high-duty auxiliary pumps (10% longer interval vs. previous generic piston sets)
- 13+ years in piston and engine component industry, serving over 22 countries.
- Cooperative partnerships with major Asian OEMs and several top-tier auto part distributors worldwide
- Authoritative references: Product spot-checked every 4 months by accredited ISO 17025 lab.
- Materials sourced from certified foundries (compliant with ASTM B211, ISO standards).
- 3rd-party test data and user-case documentation available for vetting by professional engineers.
Discover how the Piston 23410-2G000 KIA G4KD 2.0L 86MM can elevate your next OEM, replacement, or industrial application project.
👉 Request a Quote or Engineering Consultation
-
“Al-Si Piston Alloys in Automotive Applications,” SAE Technical Paper 2017-01-0010,
SAE International -
“Global Automotive Piston Market Report 2023,”
Grand View Research -
“ISO 6621-1:2018 – Internal Combustion Engine Piston Standards,”
International Organization for Standardization (ISO) -
“Industrial Endurance Testing Results for Aftermarket Pistons,”
Engine Builder Magazine
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